The Nanni 5.250TDI has been out of production for many years. Fortunately, Nanni offers a suitable modern replacement: the N4.80 engine.

So what’s Involved in the Changeover?

Switching from a 5-cylinder to a 4-cylinder engine requires some adjustments. Below are the key considerations:

Engine Mounting & Alignment

  • If the gearbox model remains unchanged — the gearbox coupling will align with the existing shaft coupling.
  • The rear mounts can be used from the existing bell housing on the 5.250TDI to keep the bed width at 470mm.

The front mounts can be altered in-house to suit the 470mm bed width.

Engine Bed & Dimensions

     5.250TDI              N4.80
Engine bed width     470 mm            410 mm
Engine length     1041 mm            956 mm
Base of engine foot (below crank line)      83 mm            81 mm

Exhaust & Connections

  • Exhaust diameter: 5.250TDI: 80 mm / N4.80: 76 mm
  • Water intake: Both engines are 32 mm
  • Fuel lines: Both engines are 8mm feed and return

Cables & Controls

  • Battery & control cables: Can be reused if correct for original installation.
  • Throttle control: May require changing from push to pull; this can be achieved by switching the cable in the control head.

Panel & Loom

  • The new panel and loom are plug-and-play; the only addition is that you may require a trim plate depending on your old panel type.

Parts & Support

  • We stock all necessary parts for the conversion, including brackets, hoses, adaptors, panels, gauges, and complete exhaust systems. Contact us for advice or a tailored quote.